Advanced X-ray Inspection Techniques for Electronic Devices — New Paper

By Alex Kitt on Friday, May 5th, 2017 in Advanced Manufacturing, Consumer Electronics, EWI – Company, First Time Quality, Manufacturing Innovation, Manufacturing Technology, NDE and Inspection. No Comments

Digital radiography and computed tomography (CT) are powerful imaging tools that allow manufacturers to assess the quality of their products after final assembly. Bak USA, a manufacturer of ruggedized laptops and tablets, engaged EWI with a need to understand which technology would be most appropriate to assess the final build quality of their hardened hand-builtRead more


New Onsite Consultation Service Offered by EWI

By Rebecca Gurk on Tuesday, May 2nd, 2017 in EWI – Company, EWI – Products, First Time Quality, Manufacturing Competitiveness, Mechanical Design. No Comments

In response to customer requests for onsite engineering reviews and assessments, EWI is pleased to introduce EWI Onsite Consultation.  This new service brings a visiting technical expert right to your lab or plant to review your product design or manufacturing processes and provide unbiased, vendor-neutral guidance as you proceed to fabrication. EWI has been helping manufacturers develop and deploy advancedRead more


Laser Ultrasonic Testing: An EnLIGHTening Advancement in NDE — new paper

By Lindsey Lindamood on Thursday, February 23rd, 2017 in Aerospace, First Time Quality, Heavy Industry, Heavy Manufacturing, In-Process Monitoring, In-Process Sensing, Laser Processing, NDE and Inspection, Technology Innovation, Ultrasonic Processes. No Comments

Laser ultrasonic testing (LUT) is a powerful inspection technology capable of detecting flaws such as cracks and delaminations while simultaneously determining material density and elastic properties. While LUT has traditionally been used for aerospace applications and with structural composites, advances in the technology now make it well-suited to an array of other industry applications. ARead more


Flaw Generation in L-PBF Additive Manufacturing — New Paper

By Rebecca Gurk on Monday, February 20th, 2017 in Additive Manufacturing, First Time Quality, In-Process Monitoring, In-Process Sensing, Manufacturing Innovation, Manufacturing Technology, Metal 3D Printing, NDE and Inspection. No Comments

In-situ monitoring of powder bed fusion (PBF) and nondestructive evaluation (NDE) of additively manufactured components are two of the current challenges that must be addressed to facilitate the full utilization of additive manufacturing (AM) in industry. To help address these issues, precise methods of producing intentional flaws must be developed to enable monitoring and inspectionRead more


EWI at MD&M West

By Beth Sharb on Friday, February 3rd, 2017 in Additive Manufacturing, Events, First Time Quality, Manufacturing Innovation, Manufacturing Technology, Medical Devices. No Comments

EWI will be exhibiting in Booth #578 at MD&M West, the world’s largest medtech event, February 7-9 in Anaheim, CA. Business Development Manager Aaron Haines will be on hand with several other EWI Associates, to discuss ways that EWI can help manufacturers optimize their products and processes. EWI’s vast experience and expertise in materials joining, additive manufacturing, nondestructiveRead more


Distortion Prediction Methods for Full-sized Parts Built with L-PBF — New Paper

By Rebecca Gurk on Thursday, February 2nd, 2017 in Additive Manufacturing, First Time Quality, Metal 3D Printing, Modeling & Simulation, Structural Integrity. No Comments

Modeling approaches have been developed to study the evolution of temperature, stress, and distortion in parts built using laser powder bed fusion (L-PBF); however, the long computational times required by these techniques limit their practical use. EWI has developed and validated several improved numerical models to address this challenge, including a layer-heating approach capable ofRead more


In-process Monitoring and Detection of Cross-contamination in Laser Powder Bed Fusion Additive Manufacturing – New Article

By Rebecca Gurk on Monday, January 16th, 2017 in Additive Manufacturing, Advanced Manufacturing, Aerospace, Defense, EWI – Company, First Time Quality, Heavy Manufacturing, In-Process Monitoring, In-Process Sensing, Laser Processing, Manufacturing Innovation, Manufacturing Technology, Metal 3D Printing, Space Exploration, Technology Innovation. No Comments

New article by EWI Applications Engineer Mahdi Jamshidinia describes the use of a photodetector to identify and quantify cross-contamination during laser powder bed fusion (L-PBF), as well as the use of computed tomography (CT) and metallurgical analysis to verify predictions of part quality.


EWI Accelerates 3D Printing of Metal Matrix Composites — New Article

By Rebecca Gurk on Monday, December 19th, 2016 in Additive Manufacturing, Advanced Manufacturing, First Time Quality, Manufacturing Innovation, Manufacturing Technology, NDE and Inspection, Structural Integrity, Testing Services. No Comments

As additive manufacturing (AM) technologies enable the design and creation of increasingly complex components, manufacturers are focused on developing new inspection methods to ensure quality. With expertise in all AM processes, as well as innovative nondestructive evaluation methods such as computed tomography (CT), EWI is helping manufacturers accelerate process development and implementation. A new paperRead more


Modeling of Forging and Other Bulk-forming Processes

By Rebecca Gurk on Wednesday, December 14th, 2016 in Additive Manufacturing, Advanced Manufacturing, Aerospace, Automotive, First Time Quality, Forming, Heavy Industry, Heavy Manufacturing, Manufacturing Innovation, Mechanical Design, Modeling & Simulation. No Comments

Many manufacturers use bulk metal forming processes such as forging and extrustion to produce complex metal components. Finite element analysis (FEA) can be used to model bulk metal-forming processes. These simulations provide information that is difficult or impossible to obtain from experimental trials, and can determine whether part defects such as unfill and laps willRead more


EWI Builds World-Class Additive Manufacturing Capabilites

By Steve Massey on Monday, December 5th, 2016 in Additive Manufacturing, Advanced Manufacturing, Dissimilar Materials, EWI – Company, First Time Quality, Flexible Automation, In-Process Monitoring, In-Process Sensing, Materials Engineering, Metal 3D Printing, NDE and Inspection, Structural Integrity. No Comments

EWI has assembled a world-class team of engineers, supported by millions of dollars in equipment, with a focus on metals additive manufacturing (AM).