EWI Logo on Product Example

Advanced Joining Methods for FHE and 3D-printed Electronics

May 9, 2019

Developing reliable joining technologies for products using flexible hybrid electronics (FHEs) and 3D-printed electronics is mission critical for consumer, medical device, and military electronics applications.

3D printer creating object on illuminated build plate

While soldering is currently used in prototyping for these applications, it may not be viable for high-volume manufacturing – due to limitations of speed, joint size, reliability, and strength. EWI recently completed a study evaluating two promising welding processes that have been used in mass production for decades – parallel gap and ultrasonic welding – specifically for joining of FHEs and 3D-printed electronics.

This work is presented in Better Techniques for Joining FHE and 3D-printed Electronics, a new paper written by EWI Senior Engineer Tim Frech.

For more information about this project, contact Tim Frech at [email protected].