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ICME 2025

ICME 2025 June 15-19, 2025 Anaheim Marriott, Anaheim, California EWI Applications Engineer Amin Moghaddas will be speaking on Application of ICME Tools for Addressing Fracture Toughness Issues in ERW Pipe on Monday, June 16, at 9:50 a.m. in Room E.

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Ultrasonic Industry Association (UIA) 53 Symposium

UIA53 Symposium April 28-30, 2025 The Westin Nova Scotian, Halifax, Canada EWI Applications Engineer Amin Moghaddas will be speaking on “In-Process Quality Monitoring of Ultrasonic Metal Welding” on Monday, April 28, from at 4-4:30 p.m.

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Harnessing the Power of FEA: Analysis of Non-Linear Dynamic Processes

Harnessing the Power of Finite Element Analysis Part 6: Analysis of Non-Linear Dynamic Processes By Amin Moghaddas A non-linear dynamic process is one in which the system’s output is not directly proportional to its input, and small changes in one parameter can lead to large, unpredictable changes in the outcome. This non-linearity can arise from […]

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Harnessing the Power of FEA: Hydrogen Diffusion Challenges in Pipelines

Harnessing the Power of Finite Element Analysis Part 5: Hydrogen Diffusion Challenges in Pipelines By Amin Moghaddas Finite Element Analysis (FEA) has emerged as a critical tool for mass diffusion analysis across various industries. By simulating the movement of particles, such as gases or liquids, through materials under different conditions, FEA enables engineers to predict […]

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Harnessing the Power of FEA: Heat Transfer Analysis

Harnessing the Power of Finite Element Analysis Part 4: Heat Transfer Analysis By Amin Moghaddas Thermal analysis is the study of heat transfer and temperature changes within materials and systems. It enables engineers to model how heat flows, accumulates, or dissipates under various conditions. Controlling thermal behavior is essential in industrial applications, as it ensures […]

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Harnessing the Power of FEA: Vibrational Analysis

Harnessing the Power of Finite Element Analysis Part 3: Vibrational Analysis By Amin Moghaddas Vibrational analysis helps us understand how structures and components respond to dynamic loads. When it comes to power ultrasonic applications like ultrasonic metal or plastic welding processes, precise tooling design is critical for success. One of the key components of tooling […]

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Harnessing the Power of FEA: Structural Analysis

Harnessing the Power of Finite Element Analysis Part 2: Structural Analysis By Amin Moghaddas Structural analysis is a critical component of Finite Element Analysis (FEA) that focuses on assessing the performance of structures under various loads and conditions. It allows engineers to refine designs, reduce material usage, and enhance performance while minimizing the need for […]

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Introducing a Multiple-pad, Replaceable-tip Sonotrode for Ultrasonic Metal Welding

Ultrasonic metal welding is one of the most effective ways to join lithium-ion batteries. However, the need to completely replace the sonotrode due to tool wear is a limiting factor for manufacturers who are performing tens of thousands of welds per day. EWI has designed and validated a sonotrode with a replaceable tip made of […]

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Harnessing the Power of Finite Element Analysis: An Introduction

Harnessing the Power of FEA Part 1: Introducing Finite Element Analysis By Amin Moghaddas Finite Element Analysis (FEA) is a powerful numerical method used to solve complex engineering problems, particularly those involving intricate geometries, loadings, and material properties where analytical solutions may not be feasible. By breaking down complex systems into smaller elements, FEA allows […]

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Laser Cleaning of EV Battery Terminals Improves Ultrasonic Wire Bonding Quality

Ultrasonic wire bonding (UWB), today’s preferred method for joining wires to battery packs in electric vehicles, requires very high surface cleanliness to assure successful bonds. Decontaminating battery terminals, however, can be a very difficult and time-consuming task. EWI has recently completed a study using laser cleaning technology on batteries prior to UWB of aluminum wire […]

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